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Sovman Modules
Bill of materials
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Works orders
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Materials planning
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Capacity planning
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Sales forecasts
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The Frequently Asked Questions are divided into sections which correspond with each of the Sovman modules;

Bill of Materials (BOM)

Q:

How many levels of BOM will Sovman support?

A:

There are an infinite number of levels.


Q:


Can we use the BOM for prototypes or samples?

A:

Sovman will allow the entry of non-stock items and stock items within a BOM and cost both.


Q:


Will the Bill of Materials handle wastage or scrap?

A:

There is a percentage yield factor assigned to each component/raw material.


Q:


What about manufacturing instructions or specifications?

A:

The BOM will allow the entry of unlimited text which prints on the production paperwork.


Q:


How does Sovman handle engineering changes?

A:

The BOM has effectivity dates to control changes at both product and component level.


Q:


What about formulations or recipes?

A:

Sovman can handle formulations by allowing a BOM to be defined for any quantity of finished product eg 1,000 litres. Component/raw material quantities can also be expressed in any unit other than the stocked-in unit eg millilitres or grams.

Work Orders

Q:

How are sales orders converted into works orders?

A:

You may select sales orders manually and release them into production or you can batch release ranges or orders - for example, all orders for a specific customer due out next week. Orders may be partially released.


Q:


Will Sovman raise orders for all levels of manufacture?

A:

When a works order is raised, works orders are created for any sub-levels automatically.


Q:


What about batch quantities?

A:

Works orders can automatically generate batch quantities.


Q:


Will Sovman print my route cards?

A:

Routing information can be entered through the Capacity Planning module and route sheets can be printed.


Q:


What about sub-contract operations eg plating?

A:

Sovman will handle sub-contract items through the bill of material. Items are costed correctly including material and labour costs.

Materials Planning/Sales Forecasts

Q:

Will Sovman generate purchase orders automatically?

A:

Sovman will produce Line 100 purchase orders based on re-order levels and quantities. Orders are raised for a specified horizon, for example, the next four weeks. Items may be excluded from this process. Orders can be reviewed and amended before final confirmation.


Q:


Can the planning periods be in days not weeks?

A:

Materials Planning can operate in flexible periods of any duration, for example the first two weeks in days and then in weeks.


Q:


Are requirements consolidated for a period?

A:

All requirements including sales orders are accumulated to show a total requirement for the period with a drill down to view individual transactions.


Q:


What about production plans or schedules?

A:

You can enter a production schedule into Sovman and this will generate requirements. A plan can be replicated for any number of periods.


Q:


What about sales forecasts?

A:

Materials planning can take account of sales forecasts entered through the Sales Forecasts module.

Capacity Planning

Q:

Does scheduling take account of holidays or down time?

A:

Each work centre may have its own daily calendar specifying actual hours available each day.


Q:


What type of scheduling is used?

A:

Sovman uses reverse scheduling to infinite capacity.


Q:


Will the scheduling take account of sales orders as well as works orders?

A:

You can select either sales orders or works orders for a range of dates for input to the scheduling run.


Q:


Can Sovman cater for a process flow line?

A:

Works orders can be raised from a production plan. Completed production may be entered at any interval, such as daily, and Sovman will 'back-flush' to issue and complete automatically at all levels of production.


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Economic Data Services

Economic Data Services Ltd,
Unit 115, Imex Business Centre, Kid Glove Road,
Golborne, Warrington, Cheshire, WA3 3GR
Tel: 01942 296130    Fax: 01942 723200   Email: info@sovman.com